4 Efficient Methods For Removing Rust On Fasteners (2024)

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Regardless of whether you’re in working in the mining sector, boat manufacturing or highway construction, rusted equipment can be a huge detriment for your company. Sadly, as entrepreneurs learn the hard way, all metal components – and particularly the iron-based items – are at risk of rusting, especially when the machines are operating in environments […]

Regardless of whether you’re in working in the mining sector, boat manufacturing or highway construction, rusted equipment can be a huge detriment for your company. Sadly, as entrepreneurs learn the hard way, all metal components – and particularly the iron-based items – are at risk of rusting, especially when the machines are operating in environments with excessive moisture. What is even worse is that not all forms of rust are visible to the naked eye, so you could end up with equipment malfunctioning and eventually failing in the most inappropriate moments.
Needless to state that failing equipment will prevent you from meeting the various deadlines and hence, if it happens too often you might also lose some important clients. The simplest solution to addressing this problem would be to perform equipment maintenance regularly and replace fasteners that are damaged and that present signs of corrosion. Still, in certain cases like the product-specific fasteners, replacement is not really an option. For the latter situations, restoring these vital components and cleaning the rust can be done with either of the following cost-effective techniques.

  1. Soaking the fasteners in hydrogen peroxide

A common method of dealing with rusted screws and bolts implies removing them from their sockets and leaving them to soak in a hydrogen peroxide solution overnight. Hydrogen peroxide is known to dissolve accumulated rust from metal surfaces and can even break up the entire tarnish in some cases. In case you intend to use this technique, then bear in mind that you will have to scour the threads and the shank the fastener with a hard brush to make sure the rust is removed completely. On a side note, while a highly affordable method, it is necessary to mention that using hydrogen peroxide can leave residual spots of rust behind.

  1. Sanding off the accumulated rust

In the eventuality that the fastener is not too rusted, then you could try removing the corrosion by scrubbing it with fine grade sandpaper or a piece of steel wool. Even though the method is pretty much straightforward and very affordable, it is also time consuming and therefore, it may not be applicable when you need to remove rust from several fasteners. In addition, in order to make the bolts and screws reusable you will also need to apply a high quality lubricant.

  1. Applying a fresh layer of protective coating

If you notice rust just developing on a given fastener, then you can stop it from spreading to the rest of the piece by applying a fresh layer of protective coating. After you scrub the affected area and remove all signs of corrosion, you should apply coating on the spot to shield the metal from the environmental factors responsible for rust. As a side note, in addition to the recommended anti-rusting coatings, wax and/or oily-based coatings could help you obtain similar effects on some fasteners.

  1. Scrubbing it with a rust cleaning solution

In case the aforementioned techniques have failed to provide the desired results, then don’t hesitate to check with the manufacturer and learn more about the recommended rust cleaners. More often than not, the cleaners include a dissolving agent – usually oxalic acid – that reacts to iron oxide and breaks the rust away from the base material.

About the Author

4 Efficient Methods For Removing Rust On Fasteners (3)

By Larry Melone

President

[emailprotected]

Started my career in the fastener world in 1969 at, Parker Kalon Corp. a NJ based screw manufacturer located in Clifton, NJ working in inventory control, scheduling secondary production and concluding there in purchasing. In 1971 I accepted a sales position at Star Stainless Screw Co., Totowa, NJ working in inside sales and later as an outside salesman, having a successful career at Star I had the desire with a friend to start our own fastener distribution company in 1980 named: Divspec, Kenilworth, NJ. This was a successful adventure but ended in 1985 with me starting Melfast in August 1985 and have stayed competitive and successful to date. Melfast serves the OEM market with approximately 400 accounts nationally.

4 Efficient Methods For Removing Rust On Fasteners (2024)

FAQs

How do you remove rust from fasteners? ›

How to remove rust from bolts: Vinegar Soak
  1. Pour some white vinegar into a container. ...
  2. Leave to soak for 24 hours.
  3. Remove the bolts and if needed, scrub with a wire brush. ...
  4. Rise with clean water, then immediately dry with a fresh towel.
  5. Your bolts should now be shiny, and the rust gone.

How do you remove rust efficiently? ›

Make a paste with 1/4 cup of cream of tartar and 1 cup of distilled white vinegar. Cover the rusty area with the paste and allow it to work for at least five minutes. Scrub the metal with a soft-bristled brush. Rinse and dry the metal.

How do you remove heavy rust from metal? ›

Method: Leave your rusty item in white vinegar submerged fully overnight. Once soaked, remove and scrape the rust with a metal brush or steel wool. For items that cannot be removed and submerged, you can soak a rag in white vinegar and wrap around the rusted area.

How do you remove rust without removing metal? ›

Surface rust can be removed from steel or painted surfaces without damaging the underlying material using several methods, including the following:
  1. Sandpaper or wire brush: Light surface rust can be removed using sandpaper or a wire brush. ...
  2. Steel wool: Steel wool can be used to remove surface rust from steel surfaces.
Sep 10, 2022

What is the best method to remove rust from steel? ›

White Vinegar Soak

White vinegar, a common household item, is effective for rust removal on metal surfaces. Submerge the rusty object in white vinegar, ensuring it's completely covered, and let it sit overnight. The acetic acid in vinegar breaks down rust, making it easier to scrub off.

What is the best tool to remove rust from metal? ›

Wire Brushes

A brass wire brush can clean rust off almost any type of metal. For iron and carbon steel tools and surfaces, you can use a carbon steel wire brush. On the other hand, stainless steel wire brushes work well on aluminum, copper, brass, and stainless steel surfaces.

What is the cheapest way to remove rust? ›

Baking soda and a little bit of water. Baking soda is so cheap it's practically free. You only need enough water to mix the powder into a paste. Scrunch up some tinfoil and use it to scrub the rust with the baking soda paste.

Can WD 40 remove rust? ›

Most people know WD-40 Multi-Use Product as a lubricant, but it was originally used as an anti-corrosive by the aerospace industry to prevent spacecraft from rusting. WD-40 can help remove rust from metals like iron, chrome, and stainless steel without further damaging the surface of the metal or removing the paint.

What dissolves thick rust? ›

One way to remove rust stains easily at home without any scrubbing or chemicals is to use natural acids such as lemon juice or vinegar. Here's how: Cut a lemon in half or pour some vinegar into a spray bottle. Apply the lemon juice or vinegar directly to the rust stain.

Does WD-40 dissolve rust? ›

Most people know WD-40 Multi-Use Product as a lubricant, but it was originally used as an anti-corrosive by the aerospace industry to prevent spacecraft from rusting. WD-40 can help remove rust from metals like iron, chrome, and stainless steel without further damaging the surface of the metal or removing the paint.

How do you remove rust from bolts and screws? ›

Allow the bolts to soak in white vinegar for many hours, if possible overnight. Vinegar's acetic acid dissolves the rust and loosens its grip on the bolts. After soaking, remove the bolts from the vinegar and clean the removed rust with a brush or cloth. After soaking, the rust should be easier to remove.

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